Vial Filling & Assembly Systems-Scalable, precise, and compliant solutions for pharmaceutical vial production

TurboFil offers a full line of pharmaceutical vial filling, crimping, capping, & stopper placement machines. Our vial filling & assembly machines can handle a range of production levels, we offer semi-automatic for low volumes, progressing up to automatic machines for higher volumes.

Sterile and non-sterile vial filling is available with the capability of handling both low & high viscosity liquids.

We work directly with our customers to understand their existing vial filling & assembly process allowing us to identify any potential areas of improvement. All our machines are customizable, this enables us to match a vial filling system directly to a customers application.

Why TurboFil Vial Filling and Assembly?

TurboFil designs each vial system with high-accuracy dosing technology—servo drives, ceramic pumps, peristaltic options, and customizable filling modules. Whether you’re filling water-like solutions or high-viscosity formulations, you get repeatable, reliable volumes with minimal variati

TurboFil offers the industry’s most flexible lineup—from benchtop tray fillers and semi-automatic workstations to high-speed automated platforms like Vers 40 and Versitrack. As your production grows, your TurboFil system grows with you, protecting your long-term investment.

With our exclusive U.S. partnership with Ravona, TurboFil vial systems integrate cleanly into isolators, RABS, and full aseptic suites. Customers get a one-stop sterile processing solution including filling, stoppering, capping, glove integrity testing, and environmental control.

TurboFil vial machines are built for environments where product and vial formats change frequently. Quick tooling swaps, easy recipe management, and modular station design reduce downtime and support agile manufacturing—ideal for CDMOs, clinical lines, and specialty pharma.

Our systems are engineered for regulated pharmaceutical environments with cGMP-ready designs, optional 21 CFR Part 11 data handling, and robust construction meant for years of dependable operation. TurboFil’s parts, service, and engineering teams ensure ongoing performance throughout the machine’s life.

Automatic Filling and Assembly

  • Vers 40

    Function: Modular, small-footprint system for filling, stoppering, and capping vials ranging from 2ml to 100ml—ideal for clinical trials, pilot runs, and small-batch production.

    Container: Handles a wide range of vial sizes with universal format parts

    Output: Up to 30 parts per minute

    Material : Low to high viscosity

  • Tray filling machine for nested vials

    TF-50

    Function: Semi-automatic tray filler for clean room filling of bottles or syringes using servo-controlled XYZ axis for precise dosing.

    Container : Supports various tray-based containers including syringes and bottles

    Output  Suitable for unsupervised, repetitive filling

    Material : Handles low to high viscosity liquids

  • Nasal UDS Filling & Assembly System

    Function: Automated and semi-automated systems for the precise filling and assembly of  UDS (Unidose System) nasal applicators for injectable-free drug delivery.

    Container Compatibility: Compatible with single-use UDS applicators

    Output Capacity: Up to 80 units per minute standard, with options up to 100 ppm

    Material Handling: Inhaled and nasal drug products

Semi-Automatic Filling

  • Tray filling machine for nested vials

    TF-50

    Function: Semi-automatic tray filler for clean room filling of bottles or syringes using servo-controlled XYZ axis for precise dosing.

    Container : Supports various tray-based containers including syringes and bottles

    Output  Suitable for unsupervised, repetitive filling

    Material : Handles low to high viscosity liquids

  • Nasal UDS Filling & Assembly System

    Function: Automated and semi-automated systems for the precise filling and assembly of  UDS (Unidose System) nasal applicators for injectable-free drug delivery.

    Container Compatibility: Compatible with single-use UDS applicators

    Output Capacity: Up to 80 units per minute standard, with options up to 100 ppm

    Material Handling: Inhaled and nasal drug products

Crimping

  • Vers 40

    Function: Modular, small-footprint system for filling, stoppering, and capping vials ranging from 2ml to 100ml—ideal for clinical trials, pilot runs, and small-batch production.

    Container: Handles a wide range of vial sizes with universal format parts

    Output: Up to 30 parts per minute

    Material : Low to high viscosity

  • Semi-Automatic Rotary Indexing Workstation

    Function: Universal rotary indexing platform for pacing operators and semi-automated filling and assembly tasks.

    Container : Supports various container types and sizes, including irregularly shaped perfume bottles and vials up to 4 oz.

    Output : Operator-paced system with optional automation; ideal for short to medium runs and multi-function workflows.

    Material :Material has no impact

  • Nasal UDS Filling & Assembly System

    Function: Automated and semi-automated systems for the precise filling and assembly of  UDS (Unidose System) nasal applicators for injectable-free drug delivery.

    Container Compatibility: Compatible with single-use UDS applicators

    Output Capacity: Up to 80 units per minute standard, with options up to 100 ppm

    Material Handling: Inhaled and nasal drug products

Screw Capping

  • Vers 40

    Function: Modular, small-footprint system for filling, stoppering, and capping vials ranging from 2ml to 100ml—ideal for clinical trials, pilot runs, and small-batch production.

    Container: Handles a wide range of vial sizes with universal format parts

    Output: Up to 30 parts per minute

    Material : Low to high viscosity

  • Benchtop chuck capping machine

    Benchtop Capper

    Function: Semi-automatic benchtop vial capping system with hands-free torque control for efficient small-batch processing.

    Container : Designed for vials held in Delrin “boats” (10–20 vials per boat depending on size);

    Output : Up to 30 vials per minute;

    Material : Pharmaceutical, cosmetic, chemical

Stopper Placement

  • Vers 40

    Function: Modular, small-footprint system for filling, stoppering, and capping vials ranging from 2ml to 100ml—ideal for clinical trials, pilot runs, and small-batch production.

    Container: Handles a wide range of vial sizes with universal format parts

    Output: Up to 30 parts per minute

    Material : Low to high viscosity

  • Vacuum Chamber

    Function: Semi-automatic vacuum chamber for inserting and seating plungers, stoppers, or rods into pre-filled syringes, vials, or tubes.

    Container Compatibility: Designed for a wide range of formats; customizable holding fixtures accommodate syringes, vials, or tubes.

    Output Capacity: Processes approximately 20 units per minute

    Material Handling: Container fill has no impact

  • The benchtop vacuum seater allows individual vials to be stoppered under vacuum

    Benchtop Vacuum Seater

    • One at a time insertion of stoppers into vials, syringes or tubes

  • Benchtop Vacuum Seater

    Semi-Auto Vacuum Seater

    Function: Automated vacuum-based system for inserting plungers into single or double-barrel syringes and cartridges.

    Container : Designed for filled and capped cartridges or syringes

    Output : Up to 15 units per minute

    Material: Pharmaceutical and cosmetics

  • Nasal UDS Filling & Assembly System

    Function: Automated and semi-automated systems for the precise filling and assembly of  UDS (Unidose System) nasal applicators for injectable-free drug delivery.

    Container Compatibility: Compatible with single-use UDS applicators

    Output Capacity: Up to 80 units per minute standard, with options up to 100 ppm

    Material Handling: Inhaled and nasal drug products