Vial Filling, Stoppering and Capping System
The TurboFil VERS 40 Vial Filling, Stoppering and Capping System is a flexible, automatic vial assembly solution designed for pharmaceutical, biotech, and cosmetic production environments. It integrates vial filling, stopper placement, and cap crimping or screw capping into a single compact platform, making it ideal for laboratories, clinical trials, pilot runs, and low to moderate volume production.
The VERS 40 accommodates vials ranging from 2 mL to 100 mL using universal format parts that allow fast changeovers without the need for size-specific change parts. This flexibility makes the system well suited for operations with frequent product or format changes.
Vials are transported through the system using a walking beam conveyor, ensuring accurate positioning at each station. The VERS 40 can be configured with multiple filling technologies, including peristaltic, piston, or gear pump systems, to match a wide range of product characteristics. After filling, vials are automatically advanced to stopper placement and capping stations, with options for servo-controlled screw capping, aluminum cap crimping, or vibratory bowl-fed cap handling.
All product contact parts are constructed from 316 stainless steel and FDA-approved materials. Optional nitrogen insertion prior to filling or stoppering supports applications requiring inert gas environments. The system can also be configured for portable use within a laminar flow hood, allowing integration into controlled or cleanroom environments.
Designed for reliability, ease of use, and rapid changeover, the VERS 40 provides a cost-effective automation solution for vial filling and assembly. Backed by TurboFil’s engineering expertise, the system can be configured and customized to meet specific application, production, and regulatory requirements.
Features
- TurboFil’s walking beam conveyor moves the bottles between the stations
- A choice of filling systems, from peristaltic to piston or gear pump depending on the application
- All product contact parts are made of 316 stainless steel and other FDA approved materials.
- Filled bottles move on to the closing station(s).
- Options include screw capping using TurboFil’s servo controlled chuck capper, or stopper placement / aluminum cap crimping
- Cap placement can be fully automatic with a vibratory bowl feeder or an operator can load caps into a track for placement onto the bottle caps.
- All components are of the highest quality, including controls, pneumatics and mechanical parts.
- Optional nitrogen insertion before filling or stoppering
- Available configuration for portable use in a laminar flow hood
Speed: 30 parts per minute
Specifications
- Dimensions ………… 34” x 29” x 24”
- Weight………………… Approximately 70 lbs.
Options
- Vers 40A — Filling only
- Vers 40B — Filling and screw capping
- Vers 40C — Filling and stoppering
- Vers 40D — Filling and crimping
- Vers 40E — Filing, stoppering and crimping