SimpliFil utilizes TurboFil’s TipFil filling technology, which fills syringes through the tip rather than the plunger end, helping reduce air entrapment and improve fill accuracy. Pre-assembled syringes are manually loaded onto a walking beam indexing system, which precisely advances each syringe through the filling and assembly process.

During operation, syringes are automatically positioned and filled using a peristaltic, piston, or direct draw filling method, depending on product requirements. Following filling, syringes advance to an assembly station where press-on or luer caps are applied and secured using a servo-driven torquing system. Integrated inspection verifies proper cap placement and fill quality, with non-conforming units automatically diverted to a reject bin.

The SimpliFil system is controlled by a PLC with a color touchscreen HMI, allowing for intuitive operation, recipe management, and repeatable setup. Optional configurations include RABS for aseptic processing, IQ/OQ validation support, enhanced data monitoring, Ethernet connectivity for diagnostics, and additional inspection or environmental monitoring features.

Designed to be flexible, accurate, and cost-effective, the SimpliFil Syringe Filling & Assembly System supports a wide range of syringe formats and drug products. Backed by TurboFil’s engineering and design expertise, the system can be configured and customized to meet specific application, regulatory, and production requirements, making it an ideal solution for manufacturers scaling syringe filling operations.

Speed: 15-25