Precision Vial Filling with Servo-Controlled Ceramic Pumps

TurboFil’s Multi-Head Ceramic Filler Cart is a versatile, high-precision liquid filling system engineered to meet the rigorous demands of pharmaceutical, biotech, and medical device manufacturing. Designed with advanced servo-controlled ceramic pump technology, this modular solution delivers outstanding dosing accuracy, superior repeatability, and exceptional ease of use. Whether configured as a space-saving tabletop unit or a portable cart for seamless movement between production lines, the system provides a hygienic, user-friendly platform for small to medium batch filling applications. Its robust construction, combined with tool-less pump removal and intuitive controls, makes it ideal for cleanroom environments and facilities requiring frequent product or volume changeovers.

Key Features

  • Servo-Controlled Ceramic Pumps
    Each pump is independently servo-driven, enabling precise control over fill volume, speed, acceleration, and suck-back for drip-free dispensing.

  • Exceptional Dosing Accuracy
    Achieves accuracy of ≤0.5% into open vials. Fill volumes range from 1µL to 5mL.

  • Multi-Head Configuration
    Configurable with 4 to 12 ceramic pump heads. Each channel can be individually adjusted and calibrated.

  • User-Friendly Controls
    Integrated PLC and touchscreen HMI provide full parameter control and a recipe system for fast, repeatable changeovers.

  • Sanitary, Modular Design
    Stainless steel frame with tool-less pump removal. Entire unit can be wheeled away for cleaning and maintenance.

  • Flexible Integration
    Ethernet connectivity enables remote control or integration with larger production lines. Simple weight-based input allows dose calibration.

Technical Specifications

  • Pump Type: 2-part ceramic, no active seals

  • Materials: Ceramic pump body with stainless steel housing

  • Fill Volume Range: 1µL to 5mL

  • Accuracy: ±0.5%

  • Drive System: Independent servo drives for each head

  • Head Count: 4 to 12

  • Power: 110/220V, 50/60Hz, 10A

  • Air: 70 psi, 5 CFM

  • Dimensions (6-head model): 29″ W × 27″ D × 33″ H

  • Construction: Stainless steel frame with heavy-duty casters