In-Line Multidose Nasal Filling and Assembly System

The TurboFil In-Line Multidose Nasal Filling and Assembly System is an automatic rotary indexing solution designed to fill and assemble multidose nasal spray containers made from glass or plastic. Engineered for pharmaceutical nasal applications, the system automates container handling, filling, pump placement, and final assembly within a compact in-line footprint.

Empty containers are loaded by the operator onto a scroll feeder and transferred via a timing screw into starwheel pockets for precise indexing. At the filling station, containers are filled using a high-accuracy servo-driven ceramic piston pump with a diving nozzle, delivering clean, repeatable fills for low-viscosity and light gel nasal formulations commonly used in multidose delivery systems.

Following filling, multidose nasal spray pumps are automatically delivered to the container neck using a 316L stainless steel vibratory bowl feeder with adjustable track tooling. A pneumatic assembly station applies the pump with controlled force to ensure proper seating and consistent assembly. Completed containers exit the starwheel back onto the conveyor for downstream inspection, labeling, or packaging.

Integrated sensors, vision inspection, and reject handling support reliable operation in regulated pharmaceutical manufacturing environments while maintaining efficient, continuous throughput.

Features

• Rotary indexing in-line filler and assembly system for multidose nasal sprays
• Servo-driven ceramic piston pump filling system
• Diving nozzle filling for clean, accurate container fills
• Electronic fill volume adjustment via HMI
• Vibratory bowl feeder for multidose nasal spray pumps
• Pneumatic pump assembly station with application-specific tooling
• Starwheel indexing with timing screw infeed
• Camera inspection for pump presence and placement
• Reject station with verification
• Supports glass and plastic multidose nasal containers

Speed 

• Up to 50–60 containers per minute (ppm)
• Throughput dependent on product viscosity, fill volume, and inspection configuration