Custom System Design

TurboFil has gained a reputation as a leader in custom filling and assembly equipment, and is dedicated to providing its clients with outstanding service.


Our specification phase includes gaining a detailed understanding of production needs and product idiosyncrasies, and also the applications of innovative solutions to make each project a highly effective addition to the production environment.


Not only do our clients receive a system of exceptional quality built to their precise specifications, they can also rest assured that TurboFil will incorporate only the highest quality components, parts and service for their project. Our clients can rely on us to deliver their system on time, and without unwelcome surprises.


See some examples in these videos and then call to hear our ideas on solving your application problems.


Our Process


The process of choosing a TurboFil system begins with an in-depth needs analysis.  We want to understand the specific objectives that the system must achieve, and how the machine will be used.
We ask a range of questions:  For example, what are the special circumstances integral to this line?  Do you have a material that is hard to fill, highly viscous, flammable or stringy?  Are the bottles unstable?  Does your process require special handling?
All of our machines are designed in SolidWorks, a powerful 3D design program that allows the team to see a picture of the final machine down to the grainiest details before fabrication begins.  We can easily place the machine virtually in the intended room to work out any space constraints.


Are you looking to achieve increased productivity in your packaging operation?  We strive to achieve a payback period of less than 2 years through a combination of increased productivity and reduced labor requirements.


Once the machine is completed, our customers are invited to spend as much time as they need at a factory test, using their own protocol or ours.
We are available for technical support assistance during installation, training and for the life of the equipment. Our comprehensive maintenance program includes ongoing inspection, parts replacement and even remote monitoring capabilities to assure that our products are working at peak capacity throughout their lifetime.


Our machines are individually built at our Mt. Vernon, NY facility.  We use quality components, resulting in a highly reliable product.  Our skills extend to the latest technologies including robots, machine vision and advanced pumping technologies.  However, we don’t include bells and whistles just for their own sake, but make sure that every feature contributes to enhanced operation and to the overall cost effectiveness of the system.


Our expertise and range of product applications is broad.   We have particularly in-depth experience in medical, cosmetic and personal care products and applications.  Some examples of medical applications are liquid pharmaceuticals, diagnostic reagents and dental products.  Within cosmetics we are experts in working with creams and lotions, mascara, lip gloss, nail polish and perfumes.  We have benchtop and in-line fillers, crimpers and cappers, Monoblocks for filling and assembly and other component handling systems. 
Overall, our systems are unmatched in productivity and cost effectiveness, resulting in delighted customers.  Our machines have been installed for leading market players with outstanding results. 
We invite you to browse our portfolio of standard and custom products.  Please call us to see how a TurboFil filling and assembly system can enhance the productivity of your operation.